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SEKOLAH TINGGI TEKNOLOGI | ||||||||||
| DUTA BANGSA | |||||||||||
| JOB SHEET METALURGI FISIK | |||||||||||
| SEMESTER 4 | CONNECTING ROD | ||||||||||
| Date: 7 August 2016 | No. 1.2 | ||||||||||
| Tools and materials : | |||||||||||
| 1. Alloy steel | 5.Anvil | ||||||||||
| 2. Drop hammer | 6. Oven | ||||||||||
| 3. Tongs | 7. Turning machine | ||||||||||
| 4. Plakes | 8. Milling machine | ||||||||||
| 5. Scrapers | |||||||||||
| Safety of working : | |||||||||||
| 1. Use a self protection and wearpack | |||||||||||
| 2. Put instrument work and materials in right place | |||||||||||
| 3. Use tools as the function is fit | |||||||||||
| 4. Work with a careful and thorough | |||||||||||
| 5. Follow guidance and instructors | |||||||||||
| work steps: | |||||||||||
| 1. Alloy steel cut to be the small pieces | |||||||||||
| 2. Heated materials(billets) in oven with temperatures 11000-12500°C | |||||||||||
| 3. suppressor and the mold is heated with the temperatures 11000-12500°C | |||||||||||
| 4. Material ejected from an oven then stored above suppressor | |||||||||||
| 5. Process of compressing done with great pressure 2000 ton to appear form the base of | |||||||||||
| connecting rod | |||||||||||
| 6. cooling process | |||||||||||
| 7. Connecting rod Material incorporated into an oven as much as two more time | |||||||||||
| - The first to strengthen metal with high temperature | |||||||||||
| - The second process to stabilize metal by low temperature | |||||||||||
| 8. Used a turning machine to cut away excess size of the basic shape | |||||||||||
| 9. Used milling machine to reduce to some mm on each side | |||||||||||
| 10. The process of finishing to refine and smoothing the form of connecting rod and | |||||||||||
| sprayed heat, deionisasi water, deprive of lubricant that left of the process | |||||||||||
Minggu, 07 Agustus 2016
contoh job sheet connecting rod (english)
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